Custom Sportswear Manufacturer FAQ

Zylo Industry is a custom sportswear manufacturer and supplier based in Sialkot, Pakistan. We produce team uniforms, activewear, compression wear, tracksuits, warm-up apparel and sports socks for brands, retailers, clubs, schools and distributors worldwide. Because we run our own factory, design, cutting, sewing, decoration and quality control are handled under one roof. See our sports uniforms and activewear ranges.

Zylo Industry is a manufacturer, not a middleman. We own and operate our factory in Sialkot, which gives us direct control over fabric sourcing, patternmaking, cut and sew, sublimation, screen printing and embroidery. Direct control means fewer markups, more consistent quality and more accurate lead times for B2B buyers. You can request a live video tour of the production floor at any time.

Our factory and office are at 51311 Airport Road, Nangal, Sialkot, Pakistan. Buyers are welcome to visit in person or book a live video audit of cutting, sewing and printing. Contact us on WhatsApp at +92 343 6623773, by email at info@zyloindustry.com, or through our contact page to arrange a time.

Sialkot is a long-established export hub for sporting goods, with skilled sewing labour and a mature local supply chain for fabrics, trims and printing. For B2B buyers this usually means competitive pricing, low minimums and export experience compared with domestic production in the USA, UK or EU. Zylo Industry adds in-house production and direct communication with the factory team.

Zylo Industry ships worldwide and has a strong client base across the USA. We also quote regularly for buyers in Canada, the UK, Europe, Australia and the Middle East. Tell us your destination when you request a quote so we can advise on shipping method, transit time and the documents your customs broker will need.

Our customers include sportswear startups and private label brands, online and brick-and-mortar retailers, distributors, sports clubs and leagues, schools and colleges, gyms and corporate or promotional buyers. We support small first orders and repeat bulk orders. Read more about Zylo Industry.

Compare manufacturers on six points: whether they own their factory, their MOQ, sampling process, lead times, fabric and decoration capabilities, and communication speed. Ask for fabric swatches, past work in your product category and a factory video tour. A manufacturer that answers specific questions clearly before you pay is usually the one that will communicate well during production.

Check five things: confirm the business address and registration, ask for a live video audit of the factory, request references or examples of similar orders, order a paid sample before bulk, and consider a third-party inspection before shipment. Be cautious of suppliers who refuse a video call, quote without asking about your specifications, or cannot explain who actually makes the product. Zylo Industry welcomes factory audits.

Buyers commonly look for social compliance audits such as BSCI or WRAP, quality management such as ISO 9001, and product safety and textile testing such as OEKO-TEX, plus market rules like CPSIA for children's apparel in the USA and REACH in the EU. Which ones matter depends on your customers and destination market. Ask any supplier for copies and check that they are current.

Common places include B2B marketplaces, trade shows, sourcing agents and direct search for sportswear manufacturers in established apparel hubs such as Sialkot, Pakistan. Shortlist factories that specialize in your product type, then compare samples, MOQs and communication quality. You can contact Zylo Industry directly through our contact page to discuss your project.

Look for a manufacturer that offers full-sublimation and cut-and-sew options, a wide choice of performance fabrics, low MOQs for team-size orders, reliable lead times and consistent reorders. Youth, women's and men's sizing, names and numbers, and matching accessories also matter. See our custom team uniforms for the sports we cover.

US manufacturing offers shorter lead times, easier communication and a "Made in USA" claim, but unit costs are usually higher and fabric options and capacity can be limited. Overseas manufacturing, for example in Sialkot, Pakistan, typically offers lower unit costs, flexible MOQs and wider decoration capability, with longer shipping times. Many US brands choose overseas production for volume and cost, then plan lead times and duties into their pricing.

The most common mistakes are: skipping a pre-production sample, giving unclear specifications or no tech pack, not agreeing fabric weight and composition in writing, ignoring shipping and duty costs, ordering too many styles and colours in a first run, and leaving no time for revisions before a deadline. Clear specs, an approved sample and an agreed timeline prevent most problems.

Our MOQ starts at 10 pieces per design. The exact minimum depends on the product, the fabric and the decoration method; sublimated team uniforms generally allow lower minimums than garments made from custom-dyed fabric. Send us your product type and target quantity and we will confirm the MOQ in your quote.

Yes. Low MOQs and fast turnaround are a core part of how Zylo Industry works with startups, small businesses and new private label brands. Starting with a smaller first run lets you test fit, fabric and market demand before committing to larger bulk orders. Per-piece prices on small runs are higher than on larger runs, and we will show you the price breaks.

Wholesale price per piece depends on the garment, fabric, decoration method, order quantity and packaging, so there is no single price list for custom work. Send your design, quantity and destination through our contact page and we will send a clear per-piece quote within 24 hours.

The main price drivers are: fabric type and weight, garment construction (for example reversible or multi-panel designs), decoration method (sublimation, screen printing or embroidery), number of colours and logo placements, order quantity, labels and packaging, and shipping method. Larger quantities and simpler constructions reduce the cost per piece.

Sampling has four steps: you share your design, tech pack or reference sample; we make a first sample for fit, fabric and print; you review it and request adjustments; and once you approve it, that sample becomes the reference standard for bulk production. We recommend a pre-production sample before every new bulk order. Sample fees depend on the style and customization and are quoted before we begin.

Sampling normally takes 4-6 days from design confirmation. Timing depends on fabric availability and how complex the design, pattern or decoration is. Providing a clear tech pack, size chart and print-ready artwork at the start reduces the number of sample rounds and shortens the overall timeline.

We offer full customization: fabric, colours, cut and fit, sublimated all-over designs, screen printing, embroidery, names and numbers, logos, woven or printed labels and packaging. This applies to jerseys, shorts, pants, tracksuits, warm-ups, compression wear and socks. Browse our custom team uniforms to see what is available by sport.

Sublimation is best for full-colour, all-over designs and gradients on polyester performance fabric, because the ink becomes part of the fabric and will not crack or peel. Screen printing suits simple, bold logos and one-to-three colour designs. Embroidery gives a premium, textured finish for logos on jackets, hoodies and caps. Zylo Industry offers all three and will recommend the right one for your fabric and budget.

Vector files such as AI, EPS or PDF are ideal because they scale without losing quality. High-resolution PNG files also work for many logos. If you only have a sketch or reference photo, our team can help recreate the artwork. For Pantone or brand colour requirements, include the colour codes with your files.

Yes. Private label orders can include your neck labels, woven labels, care labels, hang tags and custom polybags or packaging. Send your label artwork and placement preferences with your inquiry so they can be included in the sample and quote.

Yes. We can produce from a full tech pack, a physical reference sample, a design file or a clear reference photo with measurements. Our patternmaking and sampling team will develop the pattern, make a first sample and adjust it with you until it is approved for bulk production.

The usual process is: fabric sourcing, pattern making, cutting, printing or decoration (sublimation is done on the fabric before cutting and sewing for all-over designs), sewing, finishing and labelling, quality inspection, then packing and shipping. Because Zylo Industry runs its own factory, these steps are managed in one place, which keeps quality and timelines under control.

Sublimation uses heat to turn dye into a gas that bonds with polyester fibres, so the design becomes part of the fabric. It is popular for team uniforms because it allows full-colour, all-over designs and gradients, does not crack, peel or fade like surface prints, and keeps the fabric breathable. It works on polyester or high-polyester fabrics.

Cut and sew garments are made from pre-dyed fabric panels that are cut and stitched together, giving solid colours and colour-blocking. Sublimated garments have the design printed on the fabric first, then cut and sewn, allowing unlimited colours and graphics. Cut and sew suits simple, classic looks, while sublimation suits detailed team designs. Many uniforms combine both.

Checks usually happen at four stages: incoming fabric inspection, in-line checks during cutting and sewing, print and colour checks against the approved sample, and a final inspection of measurements, stitching and finishing before packing. A third-party pre-shipment inspection can be added if you want independent confirmation.

Zylo Industry manufactures custom uniforms for football, basketball, soccer, baseball, softball, hockey, flag football, volleyball, track and field, cycling, lacrosse, wrestling, powerlifting, rugby, netball and pickleball. Each uniform can be a full custom set or individual jerseys, shorts, pants and accessories. Start with our football, basketball, soccer, baseball or cycling collections.

Yes. Our range includes reversible basketball jerseys and shorts, reversible soccer and track tops, pinnies for basketball, soccer and lacrosse, and football practice jerseys. Reversible garments use two-sided construction and are quoted separately from single-sided designs.

Yes. Beyond team uniforms, we manufacture performance activewear, gym wear, compression shirts and pants, custom tracksuits and warm-up apparel for sportswear brands and retailers, in men's, women's and youth sizing.

Yes. We produce youth, women's and men's fits for most styles. Share a size chart or tell us your target market and we will grade the pattern accordingly. For consistent sizing across reorders, we keep your approved patterns on file.

Yes. In addition to uniforms, we supply sports and athletic socks, hoodies, jackets, baseball and softball hats, headbands, arm sleeves, towels and team bags. These can be added to a uniform order so the full team kit matches in colour and branding.

Polyester is the most widely used moisture-wicking fabric because it absorbs very little water and dries quickly. Polyester mesh and knit constructions add airflow, and blends with spandex add stretch. Fabric structure matters as much as fibre, so choose by sport and climate. Zylo Industry uses moisture-wicking performance fabrics and can recommend options for your product.

Polyester dries fast, holds colour well and is the standard for sublimated team uniforms. Nylon is typically softer and smoother with strong abrasion resistance, and is common in leggings and premium activewear, but it does not take sublimation printing well. Pick polyester for printed team kits and nylon blends where a softer hand feel is the priority.

Recycled polyester, often made from post-consumer plastic bottles, can replace virgin polyester in jerseys, activewear and warm-ups with similar performance. Availability, price and minimum quantities vary by fabric. If recycled content matters to your brand, ask for the fabric specification and any supporting certification and mention it when requesting a quote.

Compression wear is usually made from stretch knits such as polyester or nylon blended with spandex (elastane), which gives firm, even support and strong recovery after stretching. Fabric weight, spandex percentage and seam construction affect fit and comfort. See our compression shirts and pants.

Fabric weight is measured in GSM (grams per square metre). Lighter weights suit hot climates and fast sports like soccer and track, while mid weights add durability for contact sports like football and rugby. Mesh panels add ventilation. Tell us the sport, climate and budget and we will suggest suitable fabrics and send swatches.

Current developments include recycled and bio-based performance yarns, lighter and more breathable engineered knits, seamless construction, odour-control and quick-dry finishes, and four-way stretch fabrics. Availability and minimums differ by mill, so ask for current options when you request your quote.

OEM means you supply the design or tech pack and we manufacture it to your specification, so the design belongs to you. ODM means we provide a proven existing design that you customize with your colours, logo and details. Private label usually means adding your own brand labels, tags and packaging to a ready-developed style. Zylo Industry supports OEM and ODM sportswear manufacturing, so you can start with a quicker private label style and move to fully custom designs as your brand grows.

Start by sending your product idea, target quantity and any reference images or a tech pack through our contact page. We then confirm specifications and quote, make a sample, adjust it with you, and move into bulk production once the sample is approved. You do not need a finished tech pack to begin; our team can guide you on measurements, fabric and construction.

A tech pack is the blueprint for a garment: measurements, fabric, stitching, trims, labels, colours and print placement. Manufacturers use it to quote accurately, build the pattern and keep samples and bulk production consistent, which reduces sampling rounds. You do not need one to start with Zylo Industry; send a reference sample, photos or a sketch and our team will help build the specifications.

Yes. We treat client artwork, patterns and brand information as confidential, and we are happy to sign a non-disclosure agreement before you share designs. Your approved patterns and artwork are used only for your orders.

Start with a clear product range and target customer, then choose a manufacturer that supports private label or ODM so you can begin from proven styles. Request samples, test fit and fabric, order a small first run and expand after validating demand. A manufacturer like Zylo Industry can guide you on fabric, measurements and construction, so you do not need a tech pack to begin.

In a private label program the manufacturer provides a developed style, and you add your brand through colours, logos, labels, tags and packaging. It is the fastest, lowest-investment way to launch because design and pattern work is already done. If you later want exclusive designs, you can move to OEM, where you supply the design and own it.

The cost per uniform depends on the sport, fabric, decoration method, number of colours, sizes, quantity and packaging, and drops as quantity increases. Sublimation typically keeps costs predictable for complex designs because extra colours do not add per-colour charges. Send your quantity and design details for an exact per-set quote.

Launch costs include design and tech packs, samples, fabric and production, labels and packaging, shipping and duties, and marketing. The biggest levers are the number of styles, the MOQ per style and colour, and the manufacturing model: private label or ODM needs less upfront investment than fully custom OEM. Starting with fewer styles and a smaller first run keeps cash risk down.

Key trends include recycled polyester, more efficient cutting and production to reduce fabric waste, waterless or low-impact dyeing and printing, and greater demand from buyers for documented sourcing and testing. If sustainability is important to your brand, tell us at the quote stage so we can match fabrics and processes to it.

Bulk production usually takes 12-14 days after sample approval, plus shipping time. Lead time depends on order size, fabric availability, decoration method and how many styles are in the order. Your quote will include a production timeline based on current factory capacity.

Often yes, depending on current capacity and the complexity of the design. Tell us your required in-hand date when you request a quote. Using ready fabrics, simpler constructions and supplying print-ready artwork early all make faster delivery possible.

We ship by express courier, air freight or sea freight depending on order size and urgency. As a general guide, express courier takes a few days, air freight about one to two weeks, and sea freight roughly four to six weeks depending on destination and port. We confirm the options and costs in your quote.

We provide the commercial documents your customs broker needs, such as the commercial invoice and packing list, plus product details such as fibre content and HTS code information. Duties and tariffs on apparel depend on the destination country, garment classification and current trade rules, which change over time, so confirm current rates with your customs broker before ordering.

We use performance fabrics designed for comfort, stretch and durability, including moisture-wicking polyester knits, mesh, spandex blends and fleece for hoodies and warm-ups. Fabric choice depends on the sport, climate and price point. Tell us your target use and budget and we will recommend options and can provide fabric swatches.

Quality control starts with an approved pre-production sample, which is the standard for the bulk order. We then check fabric, cutting, stitching, print quality and measurements during production and again before packing. You are also welcome to arrange a third-party inspection before shipment.

Tell us the destination market when you inquire and we will confirm the requirements for your product. For example, children's apparel sold in the USA must meet CPSIA rules, and clothing sold in the EU must follow REACH chemical restrictions. We will advise on available test reports and labelling needs before production starts.

Yes. Sustainability is part of how Zylo Industry operates, and we can discuss options such as recycled polyester fabrics and efficient production planning to reduce waste, subject to fabric availability and your budget. Ask for current options when you request your quote.

The approved sample is the reference standard for the order. If goods differ from it or arrive with defects, contact us right away with photos and your order details so we can resolve the issue. See our return policy for details.

The process has six steps: (1) send your design, quantity and destination; (2) receive a quote with MOQ and price breaks; (3) approve a pre-production sample; (4) confirm the order and pay the deposit; (5) production and quality checks; (6) shipping and delivery. Start by sending your inquiry through our contact page.

For bulk orders we typically work with a deposit to start production and the balance before shipment, paid by bank transfer. Smaller orders can be paid by card or PayPal. Your quote states the exact deposit and payment terms.

Yes. We keep your approved patterns, artwork and colour references on file so repeat orders match earlier batches in colour, sizing and print placement. Reorders are usually faster than first orders because sampling is already complete.

Submit an inquiry on our contact page, email info@zyloindustry.com, or message us on WhatsApp at +92 343 6623773. US customers can also call +1 (813) 813-0708. Include the product type, quantity, destination and any artwork for the fastest quote.